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PL1020 Series Remote Controlled Pulse Solenoid Valves gallery image 1
PL1020 Series Remote Controlled Pulse Solenoid Valves gallery image 1

PL1020 Series Remote Controlled Pulse Solenoid Valves

Application : Compressed Air , dust collector services

Size : 3/4"..3"

Working Pressure : 0,5…8 Bar (3/4”…1 1/2”); 3…8 Bar (2”…3”)

Coil, Tube : Stainless Steel

Body : Aluminum

Seal : NBR, Viton, thermoplastic (3/4”…1 1/2”); NBR, Viton (2”…3”)

Fluid Temperature : -40°C…120 °C ( with thermoplastic diaphragm ), -10°C…80 °C ( with NBR diaphragm ), -10°C…160 °C ( with Viton diaphragm )

Position : Normally closed


Valf Order No

Connection Size

Orifice Size

Pressure

Kv

Fluid Temperature

Diaphragm

Weight

PL1020

G

mm

bar

Lt/min

°C

(kg)

min

max

min

max

PL1020.04

3/4"

25

0,5

8

150

-10

80

NBR

0,69

-10

160

Viton

-40

120

Thermoplastic

PL1020.05

1"

30

270

-10

80

NBR

0,68

-10

160

Viton

-40

120

Thermoplastic

PL1020.07

1 1/2"

44

774

-10

80

NBR

1,4

-10

160

Viton

-40

120

Thermoplastic

PL1020.08

2"

50

3

8

150

-10

80

NBR

2,25

-10

160

Viton

PL1020.09

2 1/2"

62

270

-10

80

NBR

3,47

-10

160

Viton

PL1020.10

3"

76

774

-10

80

NBR

3,8

-10

160

Viton

PL1020 Series Pulse Jet Valves: Maximum Performance for Industrial Dust Collection Systems

Efficient operation of filtration systems in industrial production facilities plays a critical role in production continuity, workplace safety, and energy savings. Especially in dust-intensive processes such as cement, steel, and chemical manufacturing, regular filter cleaning minimizes system downtime and ensures stable performance.

The PL1020 Series Pulse Jet Valves provide a professional automation solution by generating a powerful compressed air pulse within milliseconds, effectively removing compacted dust layers accumulated on filter bags.

What Is a Pulse Jet Valve and How Does It Work?

Pulse jet valves are specialized solenoid valves that inject high-pressure compressed air into filter bags within a very short time period (typically 100–150 milliseconds) and at a high flow rate.

This sudden shock wave causes the filter bag to expand and then contract rapidly, dislodging particles that clog the filter pores and directing them into the dust collection hopper.

Thanks to its remote pilot-operated design, the PL1020 Series integrates seamlessly with central PLC systems and timer controllers, providing a fully automated cleaning cycle for your operation.

Technical Features and Selection Matrix

The PL1020 Series is equipped with a die-cast aluminum body and stainless-steel internal components to achieve high cycle life under demanding industrial conditions.

Industrial Advantages: Why Choose PL1020?

1. Low Differential Pressure (ΔP) and Energy Savings

As filter bags become clogged, the system's main fan consumes more energy to overcome the increased airflow resistance. The high-flow pulse generated by the PL1020 continuously cleans the filters, maintaining differential pressure at an optimal level.

This can reduce the energy consumption of main exhaust fans by up to 15%, depending on operating conditions.

2. Maximum Diaphragm Life with Minimum Maintenance

The reinforced diaphragm design incorporates highly durable fabric-reinforced layers resistant to sudden pressure shocks. With an operational life of approximately 3.5 million cycles, maintenance requirements and downtime costs are significantly reduced.

3. Smart Automation Integration

Its compatibility with remote pilot-operated solenoid valve box applications protects electronic components from dust, humidity, and temperature fluctuations commonly encountered in industrial environments.

Pulse duration and cleaning intervals can be adjusted with millisecond precision through PLC-based control systems.

Applications

The PL1020 Series is widely used as a standard solution for dust extraction and emission control in the following industrial sectors:

Building Materials Industry

  • Cement plants
  • Clinker cooling systems
  • Gypsum production facilities
  • Ready-mix concrete plants

Metallurgy Industry

  • Steelmaking electric arc furnaces
  • Foundries
  • Shot blasting facilities

Energy and Chemical Industry

  • Thermal power plants (fly ash collection systems)
  • Paint manufacturing lines
  • Detergent production facilities

Food and Agriculture Industry

  • Feed mills
  • Grain silos
  • Flour mills

How to Select the Right Pulse Jet Valve? (Engineering Criteria)

Selecting a pulse jet valve based solely on pipe diameter can lead to incorrect system design and performance issues. For optimal valve configuration, the following engineering parameters should be evaluated:

  • Total Filter Area and Number of Filter Bags (for required airflow calculations)
  • Air Tank Volume and Operating Pressure (compressed air supply capacity)
  • Dust Characteristics (sticky, humid, abrasive, or explosive dust requiring ATEX compliance)
  • Ambient and Process Temperature (for proper body and diaphragm material selection)